Strategies to Reduce Crop Production Input Costs

Martin Entz, Jeff Hoeppner, Shauna Humble, Pam Knaggs,

Joanne Thiessen-Martens and Keith Bamford

Department of Plant Science

University of Manitoba

Winnipeg, Canada

m_entz@umanitoba.ca

 

Introduction

This paper is written from an agronomic, not an economic, perspective. Agronomists can make specific suggestions about how farmers can reduce input costs, however, there is no guarantee that these steps will actually improve net income or reduce income variability (risk). Also, because each farm is different, it is impossible to develop a "one size fits all" approach.

Our research has focused on crop rotations involving perennial and annual forage herbage and seed crops, and relay and double cropping. We have also considered various low input and organic production systems.

 

Strategies

1. Forages and green manure sweetclover in rotation - The Glenlea rotation study

A long-term crop rotation study was established at the Glenlea research station in the spring of 1992. The objectives of this study are: 1) to compare the biological and economic performance of conventional, low input and organic crop production systems, 2) to monitor the impact of crop rotation and input level on pest population dynamics (annual and perennial weeds, insects and crop diseases), 3) to isolate the contribution of commercial fertilizers and herbicides to the profitability of crop production in different rotations, and 4) using a native tallgrass prairie treatment as a benchmark, to determine the long-term effects of different cropping systems on soil and environmental quality. An additional objective is to develop alternative cropping systems for Manitoba farmers. In this connection, farmer-directed conventional and organic rotations are being investigated as part of the study.

The experimental area covers 24 acres. The factorial experiment has crop rotation as mainplots, and fertilizer and herbicide use as subplots. Individual mainplots are 2 acres in size. Crop rotations under investigation include 1) wheat-pea-wheat-flax, 2) wheat (underseeded to sweet clover)-wheat-flax, 3) wheat- alfalfa (two years)-flax, 4) two "flexible" organic rotations (in cooperation with the Organic Producers of Manitoba), 5) two "flexible" conventional rotation (under the direction of the Domain marketing club, Domain, MB), and 6) a restored native prairie grassland (mixture of indigenous cool and warm season grass species; successfully established in summer of 1993). The three main rotations have different levels of crop inputs (full inputs - herbicides and fertilizers; low input - +herbicide/-fertililzer or -herbicide/+fertilizer; organic - no fertilizer or herbicide inputs). All treatments are replicated three times. Results are shown below:

Flax test crop yield as influenced by crop rotation and fertilizer and herbicide inputs. The rotations include a flax test crop every 4 years. The table below shows the yields of these flax test crops after 4 years (1995) and after 8 years (1999). Flax yields are shown in bushels/acre.

 

Glenlea Long-Term Rotation Study

Crop Rotation

+fert/+herb

Full inputs

1995 1999

+fert/-herb

Low input

1995 1999

-fert/+herb

Low input

1995 1999

-fert/-herb Organic system

1995 1999

1. Wheat-pea-wheat-flax

29.9 21.9

15.5 9.5

20.9 16.7

15.2 9.6

2. Wheat-sweetclover greenmanure-wheat-flax

28.8 29.1

19.6 17.5

17.6 25.2

16.2 15.8

3. Wheat-alfalfa-alfalfa-flax

27.2 23.1

24.6 15.9

20.5 24.4

21.8 21.9

The results show:

 

This information shows that by including soil-building crops such as alfalfa and sweetclover, inputs can be reduced without significant yield reductions in some instances. Clearly, an integrated cattle-grain farm would be in the best position to capture these rotational benefits.

 

 

 

Economic analysis of 8 years of the Glenlea Rotation Study The following table shows the cost of production and net income for the 8 years (1992-1999) of rotations 1 and 3 at Glenlea. Costs are in "1996 Canadian dollars" while returns are in 1996 dollars minus 20%. Values are averaged over the 8 year rotation and are shown in mean annual dollars/acre.

 

Crop Rotation

+fert/+herb

Full inputs

+fert/-herb

Low input

-fert/+herb

Low input

-fert/-herb

Organic system

wheat-pea-wheat-flax

Input cost 104.14

Net return 27.87

Input cost 77.17

Net return 30.87

Input cost 71.36

Net return 26.67

Input cost 43.44

Net return 40.23

wheat-alfalfa-alfalfa-flax

Input cost 71.68

Net return 77.83

Input cost 51.92

Net return 93.42

Input cost 55.92

Net return 73.73

Input cost 36.08

Net return 93.77

Results indicate:

 

 

2. Relay-intercropping legumes with winter cereals - or - Forage benefits without the cattle

This approach embraces the philosophy that crop production systems should reflect, as much as practically possible, the ecosystem which they replaced. Relay and double-cropping, though a radical concept in dryland cropping, mimics the natural prairie ecosystem better than current crop production systems. For example, while the indigenous prairie in the northern Great Plains was a combination of warm and cool season grasses and forbs which produced dry matter for the entire 4 or 5 month growth period each year, current cropping systems include only one crop, which uses significant resources for less than 75 days during the growing season. Relay/double cropping systems will use temperature, light and water resources more efficiently, resulting in a more productive and environmentally benign system. For example, research by Dean and Clark in Manitoba in the 1970's showed that late-season N fixation by fababean regrowth was as high as 40 lb/acre. Because this system means more plant growth for a longer portion of the season, the potential to use water is also greater.

Field experiments were established to evaluate different relay/double crop options in 1997/1998, 1998/99 and again in 1999/2000. The 1997 trial was seeded to a spring wheat test crop in 1998, while the 1998 trial was seeded to an oat test crop in 1999. The effects of the legume relay/double crops on weeds, soil water at freeze-up, and test crop yield are shown.

 

Maincrop 1997 and 1998

1Relay or 2Double Crop

Soil water content (cm) at freeze-up (top 45 cm).

 

1997 1998

Weed population at freeze-up (1999 trial only)

plants m-2

Grain yield of 3cereal test crop the year after relay/double crop (bu/acre). No fertilizer N added to any plots.

1999

1998 wet fall dry fall

Winter wheat

red clover (relay cropped)

16.8 14.7

Wild oat 5

Dandelion 2

25.0 63.3 121.4

Winter wheat

alfalfa (relay cropped)

NA NA

Wild oat 1

Dandelion 8

NA 94.1 130.0

Winter wheat

Indian Head lentil (double cropped)

19.3 NA

Wild oat 2

Dandelion 7

29.8 63.4 147.2

Winter wheat

Chickling Vetch (double crop)

15.7 16.3

Wild oat 0

Dandelion 9

26.1 68.7 149.8

Winter wheat

Control - no legume

19.3 16.9

Wild oat 29

Dandelion 16

19.4 36.8 131.1

1Relay cropped: Red clover and alfalfa seeded into winter wheat in early spring using press drill. Red clover and alfalfa sprayed in early spring and cereal crop direct seeded into killed legume.

2Double cropped: Indian Head lentil and Chickling vetch no-till seeded into winter wheat stubble immediately after winter wheat harvest. These plots were sprayed with a burn-off herbicide treatment in early spring and cereal crop direct seeded into legume residue.

3Spring wheat used in 1998 and oats used in 1999.

Results of the relay/double cropping research are summarized below:

_ Results of field observations indicate that the relay/double crops provided significant yield benefits.

  • Soil water content at freeze-up was consistently lower for red clover than the control plot - 2 to 3 cm drier. Results for chickling vetch and Indian Head lentil were less consistent. Water use by the relay/double crops is desirable in wet areas like the Red River Valley, where too much water is a major problem. In drier areas, farmers may want to consider using these crops only in low areas of the field.
  • Fewer weeds were present at freeze-up in the relay/double crop treatments compared with the winter wheat stubble treatment.

One important question is "Is there enough heat and water for this system where I farm?". A second aspect of the relay/double cropping project has involved an analysis of heat and water resources available after winter cereal physiological maturity. Thirty-nine years of Environment Canada data were used for the analysis; the work was conducted for sites in Manitoba and elsewhere in western Canada (see table below).

 

Location

Average date of winter wheat harvest

GDD (>50C) from harvest to freeze-up

75% probability (3 of 4 years)

Precip (mm) harvest to freeze-up

75% probability (3 of 4 yrs)

Red River Valley

Aug. 10

590

508

141

101

Morden

Aug. 7

726

634

149

83

Brandon

Aug. 16

519

419

115

76

Dauphin

Aug. 21

420

348

114

69

Pierson

Aug. 11

570

462

117

69

Arborg

Aug. 23

342

263

114

75

Yorkton, SK

Aug. 24

364

293

93

65

 

Results of this weather data are as follows:

  • Many areas of southern Manitoba typically have 500 or more growing degree days (GDD) available for growth after winter wheat maturity.
  • Based our observations of late-season plant growth, a minimum of 400 GDD are necessary to make this system feasible. In Manitoba, the central Interlake area, plus the area north of Riding Mountain National Park will not consistently receive this level of heat.
  • Because up to 30 mm of soil water are used by the late-seeded legume, a no-till system, where snow harvest is maximized, would be important.

 

 

3. Other Options

Here is a list of some other things that are known to reduce input costs

  • Seed winter instead of spring cereals
  • Include grain legumes in the rotation - they make their own nitrogen and leave many benefits to the following crop
  • Fall-seeded (or dormant seeded) oilseed crops can produce a higher yield at the same level of crop input
  • Use animal manures as a partial replacement for fertilizer
  • Use some tillage instead of relying exclusively on herbicides
  • Convert farm to organic production

 

 

4. Dare to do things differently

We all get into a rut sometimes, I know I do.

When making decisions about crop inputs, take time to think about whether that expense is really necessary for that particular crop, in that field, in this year. Are you spraying weeds because they are decreasing your yield, or because you can not stand to see some weeds in your field? Can you skip P fertilizer this year? Can you produce your own seed for planting? The table below shows the major crop production steps. Fill in the box on "how I do it now", and think of ways to reduce these costs.

 

Crop Production Step

How I do it right now.

Options to lower cost.

Seeding

 

 

 

 

Fertilizing

 

 

 

 

Pest Control

 

 

 

 

Harvest

 

 

 

 

Crop Storage

 

 

 

 

Land Management

 

 

 

 

 

 

Acknowledgements

We gratefully acknowledge the contribution by Justin Griffith, Ken Honey, Andrew Klassen and Roxanne Sabourin, who conducted some of the relay/double cropping research as part of a University of Manitoba class project. Financial support for this research was provided by the Manitoba Rural Adaptation Council and Manitoba Agriculture and Food (Covering New Ground Program).